PREDICTIVE MAINTENANCE · CASE STUDY

A field radio that tells you it's failing two weeks early.

Below is the story of RDO-MTN — a 902 MHz repeater at Sierra Tower, west of CS-038. Over fourteen days, its signal quality, packet retry rate, and chassis temperature drifted in ways too gentle to trip a threshold alarm — but loud enough for a behavioral model to flag with high confidence. Scrub the timeline. Watch the four traces diverge. Watch the AI catch it.

ASSETRDO-MTN · Sierra RepeaterBAND902 MHz · MASWINDOW14 days · 6h cadenceOUTCOMECaught Day 10 of 14

02 / TIMELINE

14 Days of Quiet Drift

Hit Play to walk forward through the case study. Each panel shows one signal the radio publishes; the bottom row is the AI’s confidence that it’s degrading. Pay attention to when the bar turns amber.

SCRUB POSITION0.0/ 14 daysT+0h · sample 1/57
CURRENT TELEMETRY
-68.0dBm
RSSI
22.1dB
SNR
0.1%
RETRIES
42°C
TEMP
NOMINALAI CONFIDENCE
0/100
monitorpredictcritical
RSSIdBm-65-90-68.0 dBm
SNRdB24622.1 dB
Packet retry%1600.1 %
Chassis temp°C724041.6 °C
D2D4D6D8D10D12D14
Day 0.0 · 14d horizon
DAY 4.0 · NOTE
Subtle drift

Retry rate ticks above baseline. Statistically not significant — but the model notices.

DAY 7.0 · MONITOR
Pattern emerging

Joint behavior across RSSI / temp / retries fits a known degradation signature. Confidence climbing.

DAY 10.0 · PREDICT
PREDICTIVE ALERT

AI confidence crosses 75%. Service window recommended. Estimated time to fault: 4 days.

DAY 12.0 · CRITICAL
Threshold alarm fires

Traditional SCADA would just now notice — packet loss crosses 5%. Aevus had this 48 hours ago.

DAY 14.0 · CRITICAL
Predicted failure

End of horizon. Without intervention, the link drops here.

03 / OUTCOME

Two Possible Day 14s

Same radio, same drift, same physical failure mode. The only variable is whether anyone was watching for it.

IF YOU WAIT FOR THRESHOLDS
  • D 0–11

    Telemetry stays "inside the box." Threshold alarms remain silent.

  • D 12

    Packet retry crosses 5%. SCADA fires a HIGH alarm at 02:14.

  • D 13

    Crew dispatched. Replacement radio not in regional stock; truck rolls from Austin.

  • D 14

    Link drops mid-day. 6 wellsites lose telemetry. Production deferred.

OUTCOMEUnplanned outage · 9.5 hours · 6 wellsites · field truck roll
IF YOU ACT ON THE PREDICTION
  • D 4

    Behavioral model flags subtle retry drift. Logged, not surfaced to the operator.

  • D 7

    Multi-signal pattern recognized. Predictive watchlist auto-includes RDO-MTN.

  • D 10

    Confidence > 75. NOC receives a single ticket: "Service RDO-MTN within 96h."

  • D 11

    Spare radio dispatched alongside next scheduled site visit. Cutover in 22 min.

OUTCOMEPlanned swap · 22 minute hot cutover · zero customer impact